Damasko Watch Technology
Micro Ball Bearing
From the beginning, ease of servicing and durability were in the foreground
for the design of the Damasko calibre A35. For this reason, it was decided at
a very early stage to place the complete winding mechanism on
lubricant-free four-point micro ball bearings. The result of this is
that frictional losses are reduced to a minimum.
Also for the design the rotor fabrication for various calibres, the objective was to make the rotor bearing lubricant-free, quiet and
shock-proof, but also to keep the tilt angle as small as possible.
However, as the tilt on a normal micro ball bearing is too large due
to the geometry of its raceway, these were unsuitable for those purposes.
The so-called 4-point micro ball bearings already in use in the watch
industry, which have a divided inner race and where the bearing clearance
is adjusted by connecting or pressing on the 2nd taper ring, were also
taken into account.
However, the attempts to adjust the radial play or tilt in a defined
way turned out to be difficult due to pressing of the taper ring on
a divided four-point bearing on the inner race at an outer diameter
of 2.7mm.
A bearing with a precisely defined play had to be developed, as the
crown wheels only run on a one-sided bearing in the inner race of the
bearing and “tilting away” under stress had to be limited to a negligible
minimum. The solution was found in a new raceway geometry for Damasko micro
ball bearings. Based on this geometry, the necessary 4-point contact
was also achieved. The advantage is that the bearing consists of a single-piece
inner and outer ring. In production, these can be machined with closest
work tolerances, and afterwards the bearings are assembled using ceramic
balls with a precisely defined size or dimension. This way, for example,
radial plays of 5.10 or 15µm can be adjusted without any problems.
In addition, the resulting very small realisable radial play only permits
a so-called tilt in the µ range, which is of major importance for rotor
bearings.
Also to be mentioned is that the new bearings are manufactured from
non-corroding special steel and are fully hardened, as it is quite common
in the watch industry that the pressed-on taper ring on the inner race
on multipart four-point bearings is made of toxic copper beryllium bronze.
As the ceramic balls can be manufactured with a superfine surface structure
and neither microbonding nor frictional corrosion occurs, a lubricant
can be omitted completely. And since no lubricants can age in this way,
an unlimited lifetime is the result.